Standard Operating Procedure for Equipment Validation of Bin Lifter/IBC Lifter
Purpose
This SOP defines the procedures for validating the Bin Lifter/IBC Lifter used in the handling and docking of Intermediate Bulk Containers (IBCs) in the production of solid dosage forms.
Scope
This procedure applies to the validation of Bin Lifter/IBC Lifter in the Production/Material Handling area, ensuring compliance with regulatory requirements and maintaining product quality.
Definitions
- Bin Lifter/IBC Lifter: Equipment used for handling and docking IBCs in production.
- Validation: The process of establishing documented evidence that a system operates as intended.
- URS: User Requirements Specification.
Roles
- Validation Team: Responsible for executing and documenting the validation process.
- Quality Assurance: Reviews and approves validation documentation.
- Maintenance Team: Conducts routine maintenance and calibration.
Lifecycle Procedure
- Design Qualification (DQ): Verify that the design meets user requirements.
- Installation Qualification (IQ): Confirm that the equipment is installed correctly.
- Operational Qualification (OQ): Ensure that the equipment operates according to specifications.
- Performance Qualification (PQ): Not applicable for this equipment.
Good Documentation Practices (GDP) Controls
All validation documents must be completed in accordance with GDP, ensuring accuracy, clarity, and consistency throughout the documentation process.
Acceptance Criteria Governance (URS)
Acceptance criteria must be defined in the URS and must be met during the validation process to ensure equipment is fit for its intended use.
Calibration/PM Governance
Calibration and preventive maintenance must be carried out as per the established schedule to ensure continued compliance and functionality of the equipment.
Change Control Triggers
Any changes to the equipment, process, or environment that may affect the performance or validation status of the Bin Lifter/IBC Lifter must initiate a change control process.
Revalidation Triggers and Periodic Review
Revalidation is required every 24 months or when significant changes occur that could impact the equipment’s performance or validation status.
Records/Attachments List
- Validation Protocols
- Validation Reports
- URS Document
- Calibration Records
- Maintenance Logs
- Change Control Documents