Tablet Checkweigher (Inline) – IQ Protocol

Document Control Number: IQ-OSD-TCW-001

Version: 1.0

Effective Date: [Insert Date]

Prepared By: [Insert Name]

Reviewed By: [Insert Name]

Approved By: [Insert Name]

Installation Qualification Protocol for Inline Tablet Checkweigher

Objective: To ensure the installation of the Inline Tablet Checkweigher meets specified requirements for weight verification in the production of solid dosage forms, ensuring compliance with regulatory standards.

Scope: This protocol applies to the installation qualification of the Inline Tablet Checkweigher used in the Production/Compression area for weight verification of solid dosage forms.

Responsibilities:

  • Validation Team: Responsible for protocol execution and documentation.
  • Quality Assurance: Responsible for review and approval of the protocol.
  • Maintenance Team: Responsible for equipment setup and maintenance.

Prerequisites:

  • Completion of equipment installation.
  • Availability of necessary documentation (URS, SOPs, etc.).
  • Training of personnel on equipment operation.

Equipment Description:

The Inline Tablet Checkweigher is designed for weight verification of tablets during the production process. It features an accuracy reject mechanism and an audit trail for compliance with regulatory standards.

Test ID Procedure Acceptance Criteria Evidence
IQ-TCW-01 Verify installation against manufacturer specifications. All components installed as per specifications. Installation checklist signed off.
IQ-TCW-02 Check functionality of accuracy reject mechanism. Reject mechanism functions correctly for out-of-spec weights. Test results logged in the system.
IQ-TCW-03 Audit trail verification. Audit trail captures all weight verifications and rejects. Audit trail report generated and reviewed.
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Detailed Test Cases:

Test Case: IQ-TCW-01

Objective: Verify installation against manufacturer specifications.

Procedure: Inspect all components and compare with the manufacturer’s installation guide.

Acceptance Criteria: All components installed as per specifications.

Evidence: Installation checklist signed off by validation team.

Test Case: IQ-TCW-02

Objective: Check functionality of accuracy reject mechanism.

Procedure: Perform tests using calibrated weights to verify the reject mechanism.

Acceptance Criteria: Reject mechanism functions correctly for out-of-spec weights.

Evidence: Test results logged in the system.

Test Case: IQ-TCW-03

Objective: Audit trail verification.

Procedure: Review the audit trail for completeness and accuracy.

Acceptance Criteria: Audit trail captures all weight verifications and rejects.

Evidence: Audit trail report generated and reviewed.

Deviations: Any deviations from the acceptance criteria must be documented and investigated. A corrective action plan should be developed if necessary.

Approvals:

  • Validation Team Lead: ___________________ Date: ___________
  • Quality Assurance Manager: ______________ Date: ___________
  • Maintenance Supervisor: _________________ Date: ___________

Data Integrity Checks:

  • Ensure all data entries are time-stamped and attributed to the responsible personnel.
  • Regular audits of the audit trail to ensure compliance and accuracy.
  • Backup of data to prevent loss and ensure traceability.