Capsule Polisher – PQ Protocol

Document Number: PQ-CP-001

Version: 1.0

Effective Date: YYYY-MM-DD

Reviewed By: [Name]

Approval Date: YYYY-MM-DD

Performance Qualification Protocol for Capsule Polisher

Objective: To validate the performance of the Capsule Polisher to ensure it meets the required specifications for polishing and dedusting capsules.

Scope: This protocol applies to the Capsule Polisher used in the production area for solid dosage forms, specifically for the polishing and dedusting of capsules.

Responsibilities:

  • Validation Team: Responsible for executing the PQ protocol and documenting results.
  • Quality Assurance: Responsible for reviewing and approving the PQ protocol and results.
  • Production Personnel: Responsible for operating the Capsule Polisher during testing.

Prerequisites:

  • Completion of Installation Qualification (IQ) and Operational Qualification (OQ).
  • Availability of necessary equipment and materials for testing.
  • Training of personnel on the operation of the Capsule Polisher.

Equipment Description: The Capsule Polisher is designed to polish and dedust capsules after filling, ensuring a clean and high-quality final product. Key features include adjustable speed and airflow settings.

Test ID Procedure Acceptance Criteria Evidence
PQ-CP-01 Measure airflow at various speed settings. Airflow must remain within specified limits. Calibration records and airflow measurements.
PQ-CP-02 Assess capsule damage post-polishing. No more than 1% of capsules may show damage. Visual inspection reports.

Detailed Test Cases:

  1. Test ID: PQ-CP-01

    Procedure: Adjust the Capsule Polisher to different speed settings (low, medium, high). Measure and record the airflow using an anemometer.

    Acceptance Criteria: Airflow must be consistent with the manufacturer’s specifications across all settings.

    Evidence: Documented airflow readings and calibration certificates.

  2. Test ID: PQ-CP-02

    Procedure: Run a batch of capsules through the polisher. Conduct a visual inspection of the capsules for any signs of damage.

    Acceptance Criteria: No more than 1% of capsules should exhibit any damage.

    Evidence: Inspection logs and photographs of inspected capsules.

See also  Parts Washer (GMP) – Qualification Execution Checklist

Deviations: Any deviations from the protocol must be documented and justified. A deviation report should be generated and reviewed by Quality Assurance.

Approvals:

  • _________________________ (Validation Team)
  • _________________________ (Quality Assurance)
  • _________________________ (Production Manager)