Document Control Number: DQ-OSD-001
Version: 1.0
Date: 2023-10-01
Prepared by: [Your Name]
Approved by: [Approver’s Name]
Design Qualification Protocol for Dust Collector / Bag Filter in Solid Dosage Form
Objective: To establish and document the design qualification of the Dust Collector / Bag Filter system used for dust collection from product streams in the production area.
Scope: This protocol applies to the Dust Collector / Bag Filter system utilized in the production and material transfer area for solid dosage forms, ensuring compliance with regulatory requirements and operational standards.
Responsibilities:
- Validation Team: Execute the protocol and document results.
- Quality Assurance: Review and approve the protocol and results.
- Engineering: Provide technical support and equipment specifications.
Prerequisites:
- Completion of User Requirement Specification (URS).
- Installation Qualification (IQ) completed and approved.
- Operational Qualification (OQ) plan established.
Equipment Description:
The Dust Collector / Bag Filter system is designed to collect dust from product streams during the manufacturing process. It operates by utilizing a pulse cleaning mechanism to maintain efficient filtration and minimize contamination.
| Test ID | Procedure | Acceptance Criteria | Evidence |
|---|---|---|---|
| DQ-01 | Verify installation of the Dust Collector / Bag Filter. | Installation complies with URS specifications. | Installation report and photographs. |
| DQ-02 | Test DP pulse cleaning containment. | DP readings within specified limits. | Test results and calibration certificates. |
| DQ-03 | Assess system performance during operation. | No dust leakage observed during operation. | Operational logs and inspection reports. |
Detailed Test Cases:
- Test Case DQ-01: Confirm that the Dust Collector / Bag Filter is installed according to the manufacturer’s specifications. Document any discrepancies.
- Test Case DQ-02: Measure differential pressure (DP) during pulse cleaning to ensure containment. Record all readings and compare them to acceptance criteria.
- Test Case DQ-03: Conduct a performance test during normal operation to ensure no dust is escaping the system. Document findings and any corrective actions taken.
Deviations: Any deviations from the acceptance criteria must be documented in the deviation report, including root cause analysis and corrective actions taken.
Approvals:
_________________________
Prepared by: [Your Name]
Date: ______________
_________________________
Approved by: [Approver’s Name]
Date: ______________