Encapsulation Coater (Wurster/Bottom Spray) – Equipment Validation SOP

Standard Operating Procedure for Equipment Validation of Encapsulation Coater

Purpose: This SOP outlines the validation process for the Encapsulation Coater (Wurster/Bottom Spray) used in the coating of particles for controlled release in R&D and production environments.

Scope: This procedure applies to the validation of the Encapsulation Coater within the NDDS – Microspheres & Microcapsules category, covering all aspects from Design Qualification (DQ) to Performance Qualification (PQ).

Definitions:

  • DQ: Design Qualification
  • IQ: Installation Qualification
  • OQ: Operational Qualification
  • PQ: Performance Qualification
  • CSV: Computerized System Validation

Roles:

  • Validation Team: Responsible for executing the validation protocol.
  • Quality Assurance: Ensures compliance with regulatory standards.
  • Equipment Owner: Manages the operation and maintenance of the equipment.

Lifecycle Procedure:

  1. Design Qualification (DQ)
  2. Installation Qualification (IQ)
  3. Operational Qualification (OQ)
  4. Performance Qualification (PQ)

GDP Controls: Good Documentation Practices must be followed throughout the validation process to ensure traceability and compliance.

Acceptance Criteria Governance: Acceptance criteria must align with User Requirements Specification (URS) and comply with Annex 11 and Annex 15 of the relevant guidelines.

Calibration/PM Governance: The Encapsulation Coater must undergo regular calibration and preventive maintenance as per the maintenance schedule to ensure consistent performance.

Change Control Triggers: Any changes to the equipment, processes, or software must initiate a change control process to assess the impact on validation status.

Revalidation Triggers and Periodic Review: Revalidation is required every 12 months or upon significant changes to the equipment or process.

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Records/Attachments List:

  • Validation Protocols (DQ/IQ/OQ/PQ)
  • Calibration Records
  • Maintenance Logs
  • Change Control Documentation
  • Periodic Review Reports