How to Review and Approve Validation Documents in QA


How to Review and Approve Validation Documents in QA

Published on 06/12/2025

How to Review and Approve Validation Documents in QA

Validation within the pharmaceutical industry is a critical topic, especially in the context of computer systems that support manufacturing, quality control, and regulatory compliance. This article provides a comprehensive step-by-step tutorial tailored for QA, QC, and validation professionals, guiding them through the validation lifecycle of computer systems.

Step 1: Understanding User Requirements Specification (URS) and Risk Assessment

The first step in the validation lifecycle involves defining and documenting the User Requirements Specification (URS). The URS lists all the functional and non-functional requirements of the computer system aligned with business needs and regulatory expectations. It is crucial for compliance with guidelines set by the FDA and the ICH.

A well-defined URS allows organizations to ensure that the requisite functionalities are captured correctly, setting the foundation for subsequent testing and validation phases. In addition to the URS, conducting a comprehensive risk assessment is vital. Utilize the principles outlined in ICH Q9 to identify potential risks associated with the computer system. The assessment

should focus on potential impacts on product quality and patient safety, categorizing risks by severity and likelihood of occurrence.

Documentation for this step must include the URS document and the risk assessment report. Maintain traceability throughout the validation process to ensure alignment between the user needs and testing protocols.

Step 2: Protocol Design and Development

The next step involves the development of a validation protocol based on the URS. The protocol should outline the objectives of the validation, the methodologies to be adopted, and the deliverables expected. In line with FDA guidelines and EU GMP Annex 15, it is essential that protocols include sections on test methods, acceptance criteria, and testing environments.

Protocols should also establish who is responsible for each phase of the validation, ensuring that roles are clearly defined. This section should incorporate details regarding installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ). Each qualification stage must be aligned with regulatory requirements to document system configuration, functionality, and performance.

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Prepare the protocol in a manner that is comprehensive yet clear, enabling compliance to be confirmed easily. The protocol should undergo a formal review process, ensuring that all stakeholders within QA and IT have inputted before final approval.

Step 3: Installation Qualification (IQ)

The Installation Qualification (IQ) phase verifies that the computer system is installed correctly according to the specifications outlined in the URS and the validation protocol. During this phase, it is critical to document hardware, software, and network components to ensure correct installation and configuration.

As part of the IQ process, organizations should create and maintain a detailed inventory of all components involved in the system. Confirm that any user accounts, access rights, and security measures have been properly established and documented. Checklists or forms can be highly effective for this purpose, ensuring nothing is overlooked.

Documentation generated during this stage must include installation records, configuration settings, and user access rights. Collaboration with IT teams during the IQ will enhance the validation process, minimizing the risk of oversights.

Step 4: Operational Qualification (OQ)

Operational Qualification (OQ) validates that the system operates according to the specification under normal operating conditions. This phase tests the functions defined in the URS, checking if the business requirements are met. Scenarios based on realistic and routine practices should be simulated to evaluate the system effectively.

Develop test cases that cover all functionalities of the system. Testing should include both normal operations and boundaries or limits of the system where issues are likely to occur. Documenting the OQ phase is critical for maintaining compliance; therefore, it is imperative to maintain traceability from the URS to each test case, thereby validating each function’s operation to receive formal approval.

Acceptance criteria established in the validation protocol will guide the evaluation of test outcomes. OQ documentation must be explicit and detailed, capturing all results, deviations, and resolutions discovered during testing.

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Step 5: Performance Qualification (PQ)

Performance Qualification (PQ) is the phase where the actual performance of the system is observed and confirmed under operational conditions. The PQ phase testifies not only to the system’s compliance with design specifications but also its capability to perform consistently over time.

Testing scenarios should reflect day-to-day usage, involving end-users to validate that the system meets their needs. Documenting each test conducted within this phase is essential, including how the system behaves under expected conditions, along with any remedial actions taken.

To ensure compliance with regulatory expectations, maintain a detailed record of all results and outcomes of the PQ tests. Results should be formally reviewed and approved by QA personnel, reinforcing the validation lifecycle’s robustness.

Step 6: Continued Process Verification (CPV)

Continued Process Verification (CPV) is an essential component of the validation lifecycle, shifting attention from initial validation to ongoing monitoring. CPV involves the collection and analysis of data from the computer system during routine operation to provide assurance of maintained performance and compliance over time.

The implementation of CPV strategies should involve both process data monitoring and system performance metrics. This data collection must be systematic and planned, ensuring comprehensive capture that can be reported to regulatory bodies if required. Regular audits and reviews of the collected data help verify sustained compliance with regulatory standards.

Documentation here involves ongoing reports that outline system performance, any deviations from normal operation, and trending analysis. Establish procedures for addressing any identified issues promptly to maintain system integrity.

Step 7: Revalidation and Change Control

Revalidation is a critical phase within the validation lifecycle, ensuring that any changes made to the system or its operating environment do not adversely impact performance. Regulatory guidance specifies that significant changes could warrant a revalidation effort, reinforcing the importance of a robust change control process.

Every change should be assessed for impact on current validations. Institutions must maintain a change control policy that outlines when revalidation is necessary, determining the level of validation required based on the alteration’s complexity.

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Documentation post-revalidation should capture the reasoning behind revalidation efforts and should provide validation results against predetermined acceptance criteria. Ensure that any deviations from the expected outcomes are thoroughly documented and addressed according to organizational protocols.

Conclusion

As the pharmaceutical industry continues to evolve, professionals involved in computer system validation must remain vigilant and adaptive to regulatory changes and technological advancements. Each phase of the validation lifecycle from URS through revalidation requires meticulous attention to detail to maintain compliance and ultimately ensure product quality and patient safety. Basing practices on guidelines from FDA, EU GMP Annex 15, and ICH can help ensure successful validation of computer systems and uphold the integrity of pharmaceutical operations.