Inline Sterile Filtration Skid – IQ Protocol

Installation Qualification Protocol for Inline Sterile Filtration Skid

Document Number: IQ-ISF-001

Version: 1.0

Effective Date: [Insert Date]

Prepared By: [Insert Name]

Reviewed By: [Insert Name]

Approved By: [Insert Name]

Objective

The objective of this Installation Qualification (IQ) protocol is to verify that the Inline Sterile Filtration Skid is installed correctly and operates as intended to ensure the production of sterile powders and lyophilized products.

Scope

This protocol applies to the Inline Sterile Filtration Skid located in the Production area and is intended for sterilizing filtration prior to filling of products that have a direct impact on product quality.

Responsibilities

  • Validation Team: Responsible for executing the IQ protocol and documenting results.
  • Quality Assurance: Responsible for reviewing and approving the IQ protocol and results.
  • Operations: Responsible for providing access to the equipment and supporting the validation activities.

Prerequisites

  • Completion of equipment installation.
  • Availability of all necessary documentation (URS, specifications, etc.).
  • Training of personnel on equipment operation.

Equipment Description

The Inline Sterile Filtration Skid is designed for sterilizing filtration of products prior to filling. It includes critical components such as filters, pumps, and monitoring systems to ensure integrity and compliance with regulatory standards.

Test Plan

Test ID Procedure Acceptance Criteria Evidence
IQ-01 Verify equipment installation against P&ID and specifications. All components match specifications. Installation checklist.
IQ-02 Check system integrity through flow DP integrity audit. Integrity maintained as per URS Annex1 Annex11. Audit trail logs.
IQ-03 Perform functional testing of all critical parameters. Parameters within specified limits. Functional test results.
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Detailed Test Cases

Test Case: IQ-01

Verify that all equipment components are installed as per the P&ID and specifications. Document any discrepancies.

Test Case: IQ-02

Conduct a flow DP integrity audit and review audit trail logs to ensure integrity is maintained. Compare results against acceptance criteria.

Test Case: IQ-03

Execute functional tests on critical parameters, ensuring they are within the specified limits outlined in the URS. Document the results.

Deviations

Any deviations from the acceptance criteria must be documented and investigated. A root cause analysis should be performed, and corrective actions must be implemented.

Approvals

By signing below, the following individuals approve the Installation Qualification protocol and its execution:

____________________ (Prepared By)

____________________ (Reviewed By)

____________________ (Approved By)