Isolator / RABS (NDDS Filling) – Equipment Validation SOP

Standard Operating Procedure for Equipment Validation of Isolator/RABS in NDDS Filling

Purpose: To establish a comprehensive procedure for the validation of Isolator/RABS equipment used in the aseptic filling of NDDS, specifically focusing on liposomes and lipid nanoparticles.

Scope: This SOP applies to the validation process of Isolator/RABS equipment within the production area, ensuring compliance with regulatory standards and maintaining product integrity.

Definitions:

  • Isolator: A contained system that provides an aseptic environment for the handling of sterile products.
  • RABS: Restricted Access Barrier System that enhances aseptic processing by minimizing operator intervention.
  • NDDS: Novel Drug Delivery Systems.
  • CSV: Computer Software Validation.

Roles:

  • Validation Team: Responsible for executing the validation protocol and ensuring compliance with SOPs.
  • Quality Assurance: Ensures that validation activities meet regulatory requirements and internal standards.
  • Production Staff: Operate the equipment and follow validated procedures during filling operations.

Lifecycle Procedure:

  1. Design Qualification (DQ): Document the intended use and specifications of the Isolator/RABS.
  2. Installation Qualification (IQ): Verify that the equipment is installed correctly and meets manufacturer specifications.
  3. Operational Qualification (OQ): Test the equipment under simulated conditions to ensure it operates as intended.
  4. Performance Qualification (PQ): Validate the equipment’s performance with actual production processes.

GDP Controls: Ensure Good Documentation Practices are followed throughout the validation process, including proper record-keeping and version control.

Acceptance Criteria Governance: Adhere to URS Annex 1 and Annex 11 requirements for equipment validation and performance criteria.

See also  Bag Washing / Blow-off Station (if used) – Qualification Execution Checklist

Calibration/PM Governance: Establish a calibration and preventive maintenance schedule to ensure compliance and optimal performance of the Isolator/RABS.

Change Control Triggers: Any modifications to the equipment, process, or environment that may impact validation status must be assessed and documented through the change control process.

Revalidation Triggers and Periodic Review: Revalidation is required annually or if significant changes occur. Conduct periodic reviews to ensure ongoing compliance and performance.

Records/Attachments List:

  • Validation Protocols
  • Validation Reports
  • Calibration Records
  • Change Control Documentation
  • Periodic Review Reports