Ophthalmic Compounding Vessel (Jacketed SS) – PQ Protocol

Document Control Number: PQ-OCV-001

Version: 1.0

Effective Date: [Insert Date]

Review Date: [Insert Review Date]

Performance Qualification Protocol for Ophthalmic Compounding Vessel

Objective: To validate the performance of the Ophthalmic Compounding Vessel to ensure it meets the specified requirements for the preparation of sterile ophthalmic bulk solutions and ointment bases.

Scope: This protocol applies to the Ophthalmic Compounding Vessel used in the production area for ophthalmic products. It encompasses the validation of critical parameters affecting product quality.

Responsibilities:

  • Validation Team: Responsible for executing the PQ protocol and documenting results.
  • Production Team: Ensures the equipment is set up and maintained according to SOPs.
  • Quality Assurance: Reviews and approves the PQ protocol and results.

Prerequisites:

  • Completion of Installation Qualification (IQ) and Operational Qualification (OQ).
  • Availability of all necessary equipment and materials.
  • Training of personnel involved in the PQ process.

Equipment Description:

The Ophthalmic Compounding Vessel is a jacketed stainless steel vessel designed for the preparation of sterile ophthalmic solutions and ointments. It features controlled agitation, temperature regulation, and a PLC audit trail for data integrity.

Test ID Procedure Acceptance Evidence
PQ-001 Verify agitation speed and consistency. Agitation speed within ±10% of set point. Agitation log records.
PQ-002 Perform temperature hold time check. Temperature maintained within specified range for duration. Temperature monitoring logs.
PQ-003 Review PLC audit trail for data integrity. No discrepancies in recorded data. Audit trail report.
See also  Co-Mill / Conical Mill – PQ Protocol

Detailed Test Cases:

  1. Test ID: PQ-001
    • Procedure: Set the agitation speed to the defined set point and monitor for consistency over a 30-minute period.
    • Acceptance: Agitation speed must remain within ±10% of the set point.
    • Evidence: Agitation log records will be reviewed and attached to the final report.
  2. Test ID: PQ-002
    • Procedure: Set the vessel to the required temperature and maintain for the specified hold time.
    • Acceptance: Temperature must be maintained within the specified range for the entire duration.
    • Evidence: Temperature monitoring logs will be reviewed and attached to the final report.
  3. Test ID: PQ-003
    • Procedure: Access the PLC audit trail and review for any discrepancies during the test period.
    • Acceptance: No discrepancies should be present in the recorded data.
    • Evidence: The audit trail report will be reviewed and attached to the final report.

Deviations: Any deviations from the acceptance criteria must be documented and justified. A root cause analysis may be required for critical deviations.

Approvals:

  • Validation Team Lead: ______________________ Date: ____________
  • Quality Assurance: ______________________ Date: ____________
  • Production Manager: ______________________ Date: ____________