Pass Box (Dynamic with HEPA) – Equipment Validation SOP

Standard Operating Procedure for Equipment Validation of Dynamic HEPA Pass Box

Purpose: This SOP outlines the validation process for the Dynamic HEPA Pass Box used for material transfer within the facility, ensuring compliance with regulatory requirements and operational efficiency.

Scope: This procedure applies to the validation of the Dynamic HEPA Pass Box utilized in the Solid Dosage Form (OSD) manufacturing area.

Definitions:

  • Pass Box: A device used to transfer materials between controlled environments while minimizing contamination.
  • HEPA: High-Efficiency Particulate Air filter, used to maintain air quality.
  • Validation: The process of establishing documented evidence that a system meets its intended use.

Roles:

  • Validation Team: Responsible for executing the validation process.
  • Quality Assurance: Ensures compliance with regulatory standards and reviews validation documentation.
  • Maintenance Personnel: Conducts calibration and preventive maintenance as per schedule.

Lifecycle Procedure:

  1. Design Qualification (DQ): Assess user requirements and ensure equipment specifications meet operational needs.
  2. Installation Qualification (IQ): Verify the installation of the Pass Box according to manufacturer specifications.
  3. Operational Qualification (OQ): Test the Pass Box’s operational parameters to ensure it functions as intended.
  4. Performance Qualification (PQ): Confirm the Pass Box performs effectively under actual operating conditions.

GDP Controls: Good Documentation Practices (GDP) must be followed throughout the validation process, ensuring all records are accurate, complete, and traceable.

Acceptance Criteria Governance: Acceptance criteria for the validation of the Pass Box will adhere to URS ISO 14644 Annex 11 guidelines, focusing on air cleanliness and particulate matter control.

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Calibration/PM Governance: Calibration and preventive maintenance must be performed annually, with records maintained in accordance with standard operating procedures.

Change Control Triggers: Any modifications to the Pass Box or its operating procedures must initiate a change control process to assess potential impacts on validation status.

Revalidation Triggers and Periodic Review: Revalidation will occur every 12 months, or sooner if changes are made to the equipment or processes that could affect its performance.

Records/Attachments List:

  • Validation Protocols
  • Validation Reports
  • Calibration Certificates
  • Maintenance Logs
  • Change Control Documentation