Pass Box (Dynamic with HEPA) – OQ Protocol

Document Number: OQ-001

Version: 1.0

Effective Date: [Insert Date]

Reviewed By: [Insert Name]

Approved By: [Insert Name]

Operational Qualification Protocol for Dynamic Pass Box with HEPA

Objective: To establish and document the operational qualification (OQ) of the Dynamic Pass Box with HEPA for material transfer with air purge in the facility.

Scope: This protocol applies to the operational qualification of the Dynamic Pass Box utilized in the Solid Dosage Form (OSD) area for indirect product impact.

Responsibilities:

  • Validation Team: Execute and document the OQ activities.
  • Quality Assurance: Review and approve the OQ protocol and results.
  • Maintenance Team: Ensure the equipment is operational prior to OQ execution.

Prerequisites:

  • Equipment installed and operational.
  • Training completed for personnel involved.
  • All necessary documentation available (URS, specifications, etc.).

Equipment Description:
The Dynamic Pass Box with HEPA is a system designed for material transfer with an air purge mechanism to maintain cleanliness and prevent contamination in the facility. It features HEPA filtration, interlocks, and alarms to ensure operational integrity.

Test ID Procedure Acceptance Criteria Evidence
OQ-001-01 Verify airflow rates Airflow meets specifications as per URS Calibration report
OQ-001-02 Check HEPA integrity HEPA filter integrity test results are acceptable Test report
OQ-001-03 Test interlocks and alarms All interlocks and alarms function correctly Functional test report

Detailed Test Cases:

  • Test ID: OQ-001-01
    • Procedure: Measure airflow rates using an anemometer at designated points.
    • Acceptance Criteria: Airflow should be within specified limits as defined in the URS.
    • Evidence: Calibration report documenting airflow measurements.
  • Test ID: OQ-001-02
    • Procedure: Conduct a HEPA integrity test using appropriate methods (e.g., DOP test).
    • Acceptance Criteria: Results must indicate no leaks in the HEPA filter.
    • Evidence: Test report confirming HEPA integrity.
  • Test ID: OQ-001-03
    • Procedure: Simulate conditions to test interlocks and alarms.
    • Acceptance Criteria: All alarms activate and interlocks function as intended.
    • Evidence: Functional test report with results.
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Deviations: Any deviations from the acceptance criteria must be documented and reviewed by the validation team and quality assurance.

Approvals:

  • Validation Team Lead: ____________________
  • Quality Assurance: ____________________

Data Integrity Checks:

  • Ensure all test results are recorded in a validated system.
  • Maintain electronic records with audit trails for all OQ activities.
  • Verify backup procedures for data storage and retrieval.