RABS / Isolator (if used) – Equipment Validation SOP

Standard Operating Procedure for Equipment Validation of RABS/Isolator in Ophthalmics

Purpose: To establish a standardized approach for the validation of RABS/Isolator equipment used in the production of sterile eye drops and ointments, ensuring compliance with regulatory requirements and product safety.

Scope: This SOP applies to the validation of RABS/Isolator equipment utilized in the aseptic filling process for ophthalmic products within the production area.

Definitions:

  • RABS: Restricted Access Barrier System – a controlled environment designed to minimize contamination risks during aseptic processing.
  • Isolator: A containment system that provides a sterile environment for the production of pharmaceutical products.
  • CSV: Computerized System Validation – a process to ensure that computer systems are validated for their intended use.

Roles:

  • Validation Team: Responsible for executing validation activities and documentation.
  • Quality Assurance: Ensures compliance with regulatory standards and approves validation protocols.
  • Production Personnel: Operate the RABS/Isolator and adhere to SOPs.

Lifecycle Procedure:

  1. Design Qualification (DQ): Assess the design of the RABS/Isolator against user requirements.
  2. Installation Qualification (IQ): Verify that the equipment is installed according to specifications.
  3. Operational Qualification (OQ): Confirm that the equipment operates within specified limits.
  4. Performance Qualification (PQ): Validate the equipment’s performance under actual production conditions.

GDP Controls: Good Documentation Practices must be followed throughout the validation process to ensure traceability and accountability.

Acceptance Criteria Governance: Acceptance criteria shall align with URS, Annex 1, and Annex 11 regulatory requirements to ensure product impact is directly addressed.

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Calibration/PM Governance: Regular calibration and preventive maintenance must be performed as per the manufacturer’s recommendations and documented accordingly.

Change Control Triggers: Any modifications to the RABS/Isolator equipment or processes must initiate a change control process to assess impact on validation status.

Revalidation Triggers and Periodic Review: Revalidation is required annually (12M) or upon significant changes to equipment or processes. Periodic reviews will ensure ongoing compliance and performance.

Records/Attachments List:

  • Validation Protocols
  • Validation Reports
  • Calibration Records
  • Maintenance Logs
  • Change Control Documentation