Solvent Addition / Metering Pump – PQ Protocol

Document Control:

Document Number: PQ-001

Version: 1.0

Effective Date: [Insert Date]

Review Date: [Insert Date]

Performance Qualification Protocol for Solvent Addition / Metering Pump

Meta Description: This document outlines the Performance Qualification (PQ) protocol for the Solvent Addition / Metering Pump used in the production of Polymeric Nanoparticles (PLGA) in R&D and production environments.

Tags: Equipment Validation, PQ Protocol, NDDS, R&D, Production

Objective

The objective of this Performance Qualification (PQ) protocol is to verify that the Solvent Addition / Metering Pump operates according to specified requirements and meets the acceptance criteria defined in the User Requirement Specification (URS) Annex 11.

Scope

This protocol applies to the Solvent Addition / Metering Pump used in the preparation of Polymeric Nanoparticles (PLGA) within the R&D and production areas. The focus is on controlled solvent and API addition, ensuring direct product impact and major criticality.

Responsibilities

The responsibilities for this PQ protocol are as follows:

  • Validation Team: Execute the test plan, document results, and manage deviations.
  • Quality Assurance: Review and approve the protocol and results.
  • Operations Team: Provide necessary training and operational support.

Prerequisites

  • Completion of Installation Qualification (IQ) and Operational Qualification (OQ).
  • Training of personnel on equipment operation.
  • Availability of necessary materials and resources for testing.

Equipment Description

The Solvent Addition / Metering Pump is designed for precise addition of solvents and active pharmaceutical ingredients (APIs) in the formulation of Polymeric Nanoparticles (PLGA). Key features include:

  • Flow accuracy
  • Adjustable metering capabilities
  • Audit trail for addition profiles
See also  Ophthalmic Ointment Manufacturing Vessel (Sigma/Planetary/Vacuum) – PQ Protocol

Test Plan

Test ID Procedure Acceptance Criteria Evidence
PQ-001 Verify flow accuracy at specified rates. Flow rate within ±5% of target. Calibration report.
PQ-002 Audit trail verification for solvent addition. Complete audit trail for each addition. Audit trail logs.

Detailed Test Cases

Test Case 1: Flow Accuracy Verification

Objective: To ensure the metering pump delivers solvent at the specified flow rate.

Procedure: Measure the flow rate at different settings using a calibrated flow meter.

Expected Result: Flow rate should be within ±5% of the target.

Data Integrity Check: Log all measurements in a validated electronic format.

Test Case 2: Audit Trail Verification

Objective: Confirm the integrity of the audit trail for solvent addition.

Procedure: Review the audit trail logs for completeness and accuracy.

Expected Result: All additions must be logged with timestamps and user identification.

Data Integrity Check: Ensure logs are stored in a secure, validated electronic system.

Deviations

Any deviations from the acceptance criteria must be documented and assessed for impact. A corrective action plan should be developed as necessary.

Approvals

Prepared by: [Name] – [Title] – [Date]

Reviewed by: [Name] – [Title] – [Date]

Approved by: [Name] – [Title] – [Date]