Terminal Sterilization Load Carts/Racks – PQ Protocol

Performance Qualification Protocol for Terminal Sterilization Load Carts

Document Number: PQ-TSLC-001

Version: 1.0

Effective Date: [Insert Date]

Prepared By: [Insert Name]

Reviewed By: [Insert Name]

Approved By: [Insert Name]

Objective

The objective of this Performance Qualification (PQ) protocol is to validate the performance of Terminal Sterilization Load Carts/Racks used for holding IV infusion bags and bottles in the autoclave, ensuring compliance with URS Annex 15.

Scope

This protocol applies to the Terminal Sterilization Load Carts/Racks utilized in the production area for the sterilization of IV infusion bags and bottles. The focus is on validating the load configuration hold stability.

Responsibilities

  • Validation Team: Responsible for executing the PQ protocol and documenting results.
  • Quality Assurance: Responsible for reviewing and approving the protocol and results.
  • Production Team: Responsible for providing access to equipment and necessary operational support.

Prerequisites

  • Equipment must be installed and operational.
  • Training on the use of Terminal Sterilization Load Carts/Racks must be completed.
  • All necessary materials and documentation must be available.

Equipment Description

Terminal Sterilization Load Carts/Racks are designed to hold IV infusion bags and bottles during the autoclave sterilization process. These carts/racks ensure optimal load configuration and stability to maintain the integrity of the products being sterilized.

Test Plan

Test ID Procedure Acceptance Criteria Evidence
TP-01 Verify load configuration stability during sterilization. Load configuration must remain stable throughout the sterilization cycle. Stability report and load configuration diagrams.
TP-02 Assess the impact of load configuration on sterilization effectiveness. Must meet the sterilization validation criteria as per URS Annex 15. Validation report and sterilization cycle data.
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Detailed Test Cases

Test Case 1: Load Configuration Stability

Objective: To ensure that the load configuration remains stable during the autoclave cycle.

Procedure: Set up the load carts/racks with designated bags/bottles and run a full sterilization cycle. Document the configuration before and after the cycle.

Acceptance Criteria: The configuration must not shift or collapse during the cycle.

Test Case 2: Sterilization Effectiveness

Objective: To verify that the sterilization process is effective with the specified load configuration.

Procedure: Conduct a sterilization cycle and assess the biological indicators post-cycle.

Acceptance Criteria: All biological indicators must show sterility.

Deviations

Any deviations from the protocol must be documented, including the nature of the deviation, the reason, and any corrective actions taken.

Approvals

Prepared By: _______________________ Date: ___________

Reviewed By: _______________________ Date: ___________

Approved By: _______________________ Date: ___________