Viscometer / Rheometer – OQ Protocol

Document Number: OQ-VD-001

Version: 1.0

Effective Date: YYYY-MM-DD

Review Date: YYYY-MM-DD

Operational Qualification Protocol for Viscometer/Rheometer in NDDS Analytics

Objective: To establish the operational qualification for the Viscometer/Rheometer used in critical NDDS analytics to ensure compliance with specified performance criteria.

Scope: This protocol applies to the Operational Qualification of the Viscometer/Rheometer utilized in the QC/R&D area for viscosity and rheology measurements impacting product delivery performance.

Responsibilities:

  • Validation Team: Execute the OQ protocol and document results.
  • Quality Assurance: Review and approve the OQ protocol and results.
  • Equipment Owner: Ensure equipment is maintained and calibrated prior to OQ execution.

Prerequisites:

  • Equipment must be installed and calibrated according to manufacturer’s specifications.
  • All personnel involved must be trained on the operation of the Viscometer/Rheometer.
  • Relevant Standard Operating Procedures (SOPs) must be available and followed.

Equipment Description:

The Viscometer/Rheometer is an instrument designed to measure the viscosity and rheological properties of fluids. It is critical for assessing delivery performance in NDDS applications.

Test ID Procedure Acceptance Criteria Evidence
OQ-001 Perform accuracy test using standard viscosity solutions. Accuracy within ±2% of expected values. Calibration report and test results.
OQ-002 Conduct repeatability test across three separate runs. Standard deviation < 1% of mean viscosity. Statistical analysis report.
OQ-003 Verify audit trail functionality during testing. Complete audit trail for all test runs. Audit log printout.
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Detailed Test Cases:

Test Case OQ-001: Accuracy Test

Objective: To verify the accuracy of the Viscometer/Rheometer.

Procedure: Use standard viscosity solutions of known values and measure viscosity with the instrument.

Acceptance Criteria: Accuracy within ±2% of expected values.

Evidence: Calibration report and test results to be documented.

Test Case OQ-002: Repeatability Test

Objective: To assess the repeatability of the viscosity measurements.

Procedure: Perform three consecutive measurements on the same sample and calculate the standard deviation.

Acceptance Criteria: Standard deviation < 1% of mean viscosity.

Evidence: Statistical analysis report detailing results.

Test Case OQ-003: Audit Trail Verification

Objective: To ensure the audit trail functionality is operational.

Procedure: Execute a test run while monitoring the audit trail functionality.

Acceptance Criteria: Complete audit trail for all test runs.

Evidence: Printout of the audit log for review.

Deviations: Any deviations from the acceptance criteria must be documented and investigated. A root cause analysis should be performed, and corrective actions must be implemented.

Approvals:

  • Validation Team Lead: ________________________ Date: __________
  • Quality Assurance Manager: ___________________ Date: __________
  • Equipment Owner: ____________________________ Date: __________

Data Integrity Checks:

  • Verify data entry against source data for accuracy.
  • Check for any unauthorized changes in the audit trail.
  • Ensure backup of data is performed regularly.